In this article, Electrical Engineer, Kenneth J. Kutchek, P.E. provides an introduction to electronic machine safety guards. Designed to enhance the safety of industrial processes and machinery, the…
Industrial robots, when designed, manufactured, installed, and integrated correctly, have the potential to reduce injuries by removing humans from repetitive and sometimes dangerous work tasks. Typical applications for industrial robots include welding, painting, assembly, pick and place, packaging and labeling, palletizing, product inspection, testing, and material handling.
This article provides an overview of industrial robotics geared towards litigation attorneys, including some of the potential safety risks in manufacturing environments.
There are three primary types of accidents encountered with robotic equipment: Impact or Collision, Crushing and Trapping, and Mechanical Part.
Impact/collision incidents involve injury or damage caused by the force of being struck by the robot itself, a component of the system, or material handled by the robot.
Example: The operator of an automatic welder robot made a manual adjustment without stopping the robot. The operator was struck in the head by one of the robot's moving parts when the next batch of weldments arrived.
Crushing/trapping incidents result from getting entrapped within components of the robotic system, or between elements of the robotic system and the environment.
Example: The operator of a materials handling robot entered the robot's work envelope during operation and was pinned between the back end of the robot and a safety pole.
Mechanical part incidents are related to faulty or defective components which can allow unexpected operation or an unintended event, such as an accident, to occur.
Example: A robot's arm functioned erratically during a programming sequence and struck the operator.
Robotic automation systems operate within a physical area known as a “Robot Operating Work Envelope.” This area encompasses the volume swept by all possible programmable robot movements, including areas occupied by tooling and the materials handled.
In many applications, the exposure to hazards within the Robot Operating Work Envelope cannot be designed out. Protection against injury is achieved through a combination of physical guards, presence sensing devices, warning devices and procedural measures. When appropriate, a warning placard identifying the hazard which conforms to the ANSI Z535 series for safety symbols should be followed.
To the credit of industry, robotic systems have been successful in reducing the prevalence of injury during typical production processes, however injuries tend to occur during the following:
Many of these processes require workers to enter the Robot Operating Work Envelope, in some instances while the equipment is energized. An injury involving robotic equipment involves a breakdown in engineering or procedural safety. In most cases, it is a procedural breakdown.
The requirement for robotic equipment safety is reinforced by a number of government and industry oversight organizations. As early as 1986, the American National Standards Institute (ANSI) and Robotic Industries Association (RIA) recommended safety requirements for industrial robots and robot systems. This standard was designated as ANSI/RIA R15.06-1986 and has been revised multiple times since its inception.
Additionally, the International Standards Organization (ISO) also provides safety requirements and guidelines for robots and robot systems.
The first three standards above are combined under the Industrial Robot Safety Package umbrella and provide the fundamentals for industrial robots and systems as they pertain to the safety requirements. These safety requirements are applicable to manufacturers, integrators, installers, and personnel. The fourth contains Safety Requirements for Integrated Manufacturing Systems.
The industrial safety experts at Robson Forensic have designed, built, maintained, and operated a broad variety of industrial machinery. Moreover, our experts have investigated countless mishaps over the years involving all manner of equipment. By retaining Robson Forensic, you are securing the full weight of our collective experience, knowledge, and resources toward the resolution of your case.
Robson Forensic possesses an extensive technical library that houses standards and reference materials dating throughout the modern industrial era. In many forensic investigations, our experts are able to reference industry specific resources to establish the relevant standard of care at the time that a piece of machinery or equipment was designed, built, or modified.
For more information, submit an inquiry or call us at 800.813.6736.
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